There have been some questions lately about what is involved in weaving. So here is the short version of what is involved, in most pieces I weave. This is assuming a plain weave or simple twill, woven 32″ wide (shrinkage makes it more like 27-28″ after finishing, depending on the weave).
Design: If I am making my own design, I will often map it out in excel. this takes approximately 4 hours. (If I am working with a custom design for a client, this can take longer, depending on how many times we go back and forth with adustments of the design)
Yarn order: I usually choose colours as part of the design, it takes maybe 20 minutes. I tend to choose photos or other artwork as inspiration, and I take out my sample books and compare the colours available to the colours that I want, change my mind a dozen times or so, then choose. This most often happens over multiple days. I email an order in, and I generally get it in less than a week.
Warp: This is where I measure the yarn for the warp (this is the threads that go on the loom, and are lengthwise in the finished fabric) and put it on the warp beam. I have a warping wheel, and a sectional beam, so it goes relatively quickly, for a 8.5 yard warp with thick stripes, approximately 6 hours. I wind the threads around the warping wheel, in the order that I want them, then wind them from the wheel onto my warp beam. If I am warping something with many colour changes, that can go up to 10 hours. There are other methods of doing this, and many factors that influence the time involved.
Threading: Next I need to put each thread (just shy of 800 threads, for this imaginary piece) through a heddle. The heddles are part of the system that controls which threads are up and which are down. This takes about 4 hours, if the threading is not complicated.
Sleying: I then take each thread through a dent in the reed (the things that I move forward and back with my hand, to beat the weft in place). This is usually 2-3 hours.
Tie-up: I make sure that the correct treadles (foot pedals) are attached to the correct shafts (frames with the heddles on them). this forms the pattern that I will weave, by lifting the threads in a particular order.10 minutes.
“tying on”: this is the last step to have the warp on the loom. I have an AVL loom, with a sandpaper beam, so I don’t actually tie it on. I take all the threads, and lay them neatly on the beam, that they stick to. I then spend time getting the tension of all the threads as even as possible (having some tight, and some loose is poor workmanship, and will cause problems while weaving) this takes maybe 20 minutes.
At this point, the warp is ready to weave. for a 8.5 yd warp, I have just over 6500 yards of yarn on the loom.
Then I use an electric bobbin winder to wind my pirns. I use the yarn that will be the weft for this. 20 minutes. (this will be repeated several times, as I use up the thread) 2 hours total maybe? (I have never counted how many times I do this)
I weave a “header” that is maybe an inch long, to make sure the threads are spread evenly, and inspect for any threading errors.
I sometimes use the header to do weft sampling, so that can take as much as an hour.
Weaving: Once I have everything ready, I generally weave roughly a meter an hour, so the 8.5yd warp would take me about 8 hours. to weave. (sorry for the difference in units, I am Canadian!)
Finishing: Inspecting for errors, fixing any that are present, clipping threads for bobbin changes and repairs made while weaving, washing, pressing, hemming. 6-10 hours for a single piece.
This fictional piece would end up taking me approximately 13000 yards of yarn, and 32 hours, on the conservative side.
I know that this all sounds complicated, but it really is quite relaxing, and although there is a LOT of time involved, I enjoy each step. I love the feel of yarn running through my fingers, and it makes me happy to know that I have touched every inch of yarn that goes into each piece.
Especially when I am actually weaving, I get into an almost zen-like state, with a calming, steady rhythm, and the hours just fly by.
This is what I do, and I love it.